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The Maintenance Management Blog

October 09, 2025

The Business Guide to Reducing Energy Consumption and Costs


Technicians perform preventive maintenance to support energy efficiency and reduce operational costs.In today's competitive business landscape, companies actively seek opportunities to manage and lower operational expenses. One significant area for cost reduction lies within a company's energy usage. By focusing on equipment efficiency, process improvements, and strategic maintenance, businesses can achieve substantial savings. This business guide to reducing energy consumption and costs has a particular focus on how Computerized Maintenance Management Systems (CMMS) and proactive maintenance teams play a crucial role in these efforts.

How Maintenance Management Teams Use CMMS for Energy Efficiency

A Computerized Maintenance Management System (CMMS) serves as a vital tool for maintenance teams, providing a centralized platform for managing all maintenance activities. By leveraging a CMMS, companies move away from reactive, break-fix maintenance and into a proactive, preventive approach. This shift is particularly impactful for energy consumption. A well-maintained asset simply runs more efficiently.


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Filed under: energy efficiency, energy cost reduction, CMMS — Stephen Brayton on Thursday, October 09, 2025

October 08, 2025

Preventive Maintenance in Universities with CMMS


Workers conduct maintenance jobs on a university campus via CMMS work orders.When people think about preventive maintenance, their minds often go straight to industries like manufacturing plants or ethanol facilities. Yet, preventive maintenance reaches far beyond heavy industry. Every organization with physical assets, from office buildings to hospitals, requires it. In this article, we'll explore preventive maintenance in universities with a Computerized Maintenance Management System (CMMS).

Campus Asset Management: Why Preventive Maintenance Matters in Universities

Universities operate as small cities. Each campus features a wide range of systems, buildings, and infrastructure that require ongoing care. Without an organized approach, maintenance teams risk falling into reactive habits, addressing problems only after breakdowns occur. A CMMS offers the structure and visibility needed to manage these varied assets proactively.


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Filed under: preventive maintenance universities, CMMS for higher education, campus maintenance software — Stephen Brayton on Wednesday, October 08, 2025

October 07, 2025

Maintenance Tracking with CMMS: The Key to Smarter Operations


Maintenance technicians use a CMSM to track maintenance for their assets.Have you ever wondered how some businesses keep their operations humming without a hitch? The secret to a smarter business often lies in effective maintenance tracking. This isn't just about fixing things when they break; it’s about a proactive approach to asset care that drives efficiency, safety, and profitability. Understanding this concept and its tools is the first step toward transforming your business.

What Is Maintenance Tracking and How Does a CMMS Help?

Maintenance tracking is the process of recording, monitoring, and analyzing all maintenance activities performed on an organization’s assets. This includes everything from routine inspections and planned repairs to emergency breakdowns. Think of it as a detailed logbook for every piece of equipment, vehicle, or facility within your company. This practice creates a historical record of work orders, parts used, labor hours, and associated costs. A Computerized Maintenance Management System (CMMS) makes this a digital, centralized process. It replaces messy paper logs and disorganized spreadsheets with a single source of truth for all maintenance data.


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Filed under: maintenance tracking, CMMS, computerized maintenance management system — Stephen Brayton on Tuesday, October 07, 2025

October 06, 2025

Intermittent Failure and Asset Breakdowns: A Guide to Smarter Asset Management


A piece of equipment experiencing intermittent failures..In the world of industrial and business operations, the reading of a discussion entitled "Intermittent Failure: The Silent Threat to Operations" resonates deeply with anyone who manages physical assets. These unpredictable breakdowns are a perplexing and costly problem. Unlike a catastrophic failure with a clear cause, an intermittent failure disappears as quickly as it appears, often leaving maintenance teams scratching their heads. This article delves into the nature of intermittent failure, the benefits of tracking it, the challenges it presents, real-world examples, and the critical role a Computerized Maintenance Management System (CMMS) plays in mitigating its impact.

An intermittent failure describes a fault or malfunction in an asset that occurs sporadically and without a predictable pattern. It is an inconsistency, a hiccup in performance that doesn't always repeat itself during a diagnostic test. For example, a machine might stop working for a few minutes, then restart and run perfectly for hours or even days. Technicians often face the frustrating "no fault found" scenario, as the issue vanishes before they can isolate the cause. These failures often stem from a range of issues, including loose connections, overheating components, software glitches, or environmental factors like vibration or humidity.


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Filed under: intermittent failure, asset management, CMMS — Stephen Brayton on Monday, October 06, 2025

October 02, 2025

How to Correctly Cut Maintenance Costs with a CMMS


The disparagement between not having a CMMS and working with a CMMS as related to costs.Many companies pursue various strategies to reduce expenses, from downsizing physical locations to altering product and service offerings. While these methods can decrease expenditures, one area where businesses frequently misstep is maintenance. Improperly implemented cost-cutting measures in maintenance often lead to short-term gains but create significant long-term liabilities. This discussion explores the pitfalls of common cost-cutting mistakes and how to correctly cut maintenance costs with a computerized maintenance management system (CMMS).

Why Cutting Maintenance Costs Without a Plan Backfires

Businesses often attempt to slash maintenance expenses through two seemingly obvious actions: reducing maintenance jobs and cutting labor. Management may decide to postpone or eliminate routine repairs, particularly preventive maintenance tasks, operating under the reactive belief that maintenance is unnecessary if an asset isn't currently failing. Simultaneously, they may reduce the number of maintenance technicians or their working hours, viewing labor as a major expense. These actions are often coupled with cuts to maintenance inventory, as a smaller workforce and fewer jobs seem to justify holding less stock.


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Filed under: CMMS, maintenance costs, asset management, inventory management — Stephen Brayton on Thursday, October 02, 2025

October 01, 2025

Why a CMMS Gives Businesses a Competitive Edge


MAPCON CMMS gives business a competitive edge because of preventive maintenance efficiency and productivity.Everyone searches for an advantage in today’s competitive world. Sports teams design smarter plays, businesses craft unique customer experiences, and professionals polish their resumes to stand out. For industries that rely on equipment and facilities, that edge often comes through technology. A computerized maintenance management system (CMMS) provides that edge by transforming how organizations handle maintenance, assets, and operations.

The Pursuit of the Competitive Edge

Throughout history, innovation has consistently replaced older, less efficient methods. The printing press replaced hand-copying manuscripts. Steamships replaced sailing vessels. Automobiles overtook horse-drawn buggies. These transitions were not only about speed but also about precision, accessibility, and consistency.


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Filed under: CMMS advantages, computerized maintenance management system — Stephen Brayton on Wednesday, October 01, 2025

September 30, 2025

Building a High-Performing Maintenance Team: Essential Skills and Technology


A maintenance supervisor explains to his team how a CMMS technology will improve their operations.The effectiveness of any organization’s physical assets rests squarely on the shoulders of its maintenance team. This group of individuals must navigate complex equipment, demanding schedules, and unexpected failures. Building a high-performing maintenance team requires more than just technical aptitude; it demands a focus on the essential interpersonal skills that make collaboration work. When members operate as a unified force, they achieve a level of collective success that individual effort simply cannot match.

Clear Communication: The Foundation of Maintenance Teamwork

Communication is the bedrock of any successful group effort. In maintenance departments, clear and direct communication prevents confusion, reduces downtime, and ensures safety. Team members must convey information accurately, whether they are reporting an equipment failure, handing off a project to the next shift, or coordinating with outside contractors. A single miscommunication about a part number or a lockout procedure can create significant hazards or delays.


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Filed under: teamwork, maintenance, facility management, CMMS — Stephen Brayton on Tuesday, September 30, 2025

September 29, 2025

Preventive vs. Preventative Maintenance: Which Strategy Fits Your Operation?


Technicians performing both preventive and preventative maintenanceMaintenance managers often hear the terms "preventive" and "preventative" used interchangeably, yet they represent two distinct approaches. This article breaks down their similarities, helps with understanding key differences, and provides practical applications across industries. You'll see how these strategies not only protect equipment but also create measurable gains in safety, efficiency, and cost control.

What Is Preventive Maintenance? Characteristics and Examples

Preventive maintenance represents the more traditional and widely recognized method. It operates on fixed schedules, delivering consistent care to machinery and systems regardless of their immediate condition. Think of it as a regular health check-up for equipment—a routine that addresses predictable wear before it disrupts operations.


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Filed under: preventive maintenance, preventative maintenance, maintenance strategies — Stephen Brayton on Monday, September 29, 2025

September 25, 2025

The Hidden Value of Vendor Information in Your CMMS


A maintenance supervisor reviews vendor data and inventory status in a CMMS dashboard.When you read a title such as the hidden value of vendor information in your CMMS, you might think it's a discussion on a minor feature, but the true significance runs much deeper. A computerized maintenance management system (CMMS) gives maintenance teams the tools to track work orders, schedule preventive tasks, and manage spare parts, all of which keep assets in a reliable state.

The ability to purchase the necessary parts and supplies for that maintenance, however, prevents delayed jobs and holds incredible value. This article explores why a comprehensive vendor database adds so much to the success of a CMMS, especially when it integrates with purchasing functions. A single, shared system for purchasing and maintenance teams breaks down departmental barriers, enhances data visibility, and makes a big difference in a company's financial health and operational efficiency.


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Filed under: CMMS, vendor information, vendor data, purchasing — Stephen Brayton on Thursday, September 25, 2025

September 24, 2025

The Hidden Costs of Neglecting Preventive Maintenance Strategies


A technician performing preventive maintenance and a machine failing due to neglect of PM.Do you know the hidden costs of neglecting preventive maintenance (PM)? This often gets overlooked, even in industries that recognize its importance. Companies face immediate pressures and budget constraints, which lead them to prioritize urgent repairs over scheduled upkeep. While assets may appear to function well today, ignoring preventive measures can create long-term operational and financial risks. This article explores why preventive maintenance gets neglected and offers practical solutions to change that mindset.

Why Companies Overlook Preventive Maintenance (and What It Costs Them)

Misconceptions and Short-Term Focus

Many organizations view preventive maintenance purely as an expense rather than an investment. Maintenance departments incur labor and inventory costs that some leaders see as avoidable. When machinery continues to run without obvious issues, decision-makers often delay scheduled tasks.


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Filed under: preventive maintenance, maintenance strategies, asset management — Stephen Brayton on Wednesday, September 24, 2025